Automatic waste sorting complex

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Mikhail

Mikhail

The automated sorting system employs visual spectrometry to separate various materials from mixed or uniform waste flows according to their physical and chemical characteristics.

  • Warranty, m.: 12

Automated Waste Sorting Technology.
Municipal solid waste (MSW) arrives in mixed form, making sorting the first critical stage of the processing workflow. This can be performed either through semi-automated or fully automated methods. The optimal technology selection depends on the facility's target throughput, required sorting efficiency, and project budget.

Fully Automated Sorting Systems.
Our automated processing plants handle all waste sorting stages mechanically, with personnel only monitoring and quality-controlling the process. The core material recovery is performed by automated sorting units utilizing:

  • Visual spectrometry technology
  • Pneumatic separation systems.

These systems deliver:

  • Exceptionally high recovery rates (>98% for target materials)
  • Unmatched purity of sorted fractions
  • Additional recovery of RDF (refuse-derived fuel) - a valuable alternative fuel source
  • Minimal residual waste ("tails")

We implement custom-configured automated sorting solutions at any required capacity, fully compliant with client specifications.

How our automated sorting works.

  1. Optical Scanning Station
    1. High-speed belt conveyor with overhead optical scanner
    2. Capable of 10,000,000 material identifications per second
    3. Infrared sensors analyze reflected spectra
    4. Statistical identification by size, shape, structure, and color
  2. Pneumatic Separation
    1. Instant air-jet ejection of identified materials
    2. Precise diversion to designated collection bunkers

Key advantages over manual sorting

  • Superior recovery rates and material purity
  • Built-in waste pre-processing for downstream operations
  • 98% recovery efficiency for targeted recyclables
  • Essential for RDF production (excludes contaminants like chlorinated materials)

Competitive Advantages of Our Systems

  • High throughput with pristine sorting quality
  • Adaptive sorting modes for changing material streams
  • Plug-and-play operation with minimal training
  • Seamless integration into existing processing lines
  • Optimized for local waste composition
  • Remote monitoring via modem connection (software updates/control)

We deliver turnkey waste sorting and processing solutions for municipal solid waste, from design through commissioning.

 

Parameter nameCharacteristics
Capacity, th.tons per yearup 100 to 1 000
Type of wastemixed MSW, recyclable materials - cardboard, plastic, glass
Configurationon customer request