The need for waste sorting line upgrading usually arises in the following situations:
- it is necessary to increase the line capacity, enhance its productivity, the share of the usable secondary material resources (link to example of implementation);
- to replace obsolete or inefficient equipment (or even the line assembly) with more modern, reliable and efficient one;
- to expand the functions of the line, for example, to add a plastic waste recycling section, a secondary refuse derived fuel (RDF) production section, a composting section;
- to implement an automated sorting process control system;
- to replace the equipment that is out of service and is impractical to repair.
We modernize not only our own projects, but also waste sorting systems produced by other manufacturers.
One of the promising directions for modernization of the waste treatment plants can be the introduction of technologies to automate the sorting process by equipping the available lines with municipal solid waste separation technological equipment (ballistic separators, optical separators).
Modernization ensures:
- updating the range of the extracted secondary material resources and improving the quality of the extracted resources;
- increasing productivity and improving the working conditions of the staff;
- reducing both production and non-production losses;
- reducing the labor intensity of the production processes and, consequently, optimizing the operating staff number and reducing the costs;
- shortening the production cycle time of the products;
- replacing the obsolete and worn-out equipment;
- deep recycling of valuable resources to obtain value-added products (local polymer recycling with production of the secondary granules, polymer sand products).
Modernization process can be divided into the following stages:
- development of modernization idea and objectives (customer’s interest and responsibility);
- pre-project phase (feasibility study, business plan development);
- project and going through the state expertise examination;
- purchasing the general contractor services;
- purchasing the equipment;
- installation and commissioning works, performance test completion at designed capacity;
- commissioning of the facility.
Ecotekhnopark team can develop and implement "from scratch" and turnkey sorting line modernization protects, or can join the project at the stage of its implementation. In any case, our experience and knowledge are at your service.